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Proven Machine Learning for Production Guiding

Make your life on a shop floor easier by planning smarter

Increase planner productivity
Reduce inventory levels
Increase on-time delivery
Control last minute changes
explore how

Our customers

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PROVEN TECHNOLOGY, TRUSTED BY

Testimonials

Why manufacturers trust Qlector LEAP

Discover how plant managers, supply chain managers, and production planners achieve peace of mind with Qlector LEAP.

ingo-hild-testimonial-01

Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production.

Ingo Hild
Plant Manager at ams OSRAM Group
testimonial-domen-skrbina-min

With QLECTOR LEAP, we've digitally mapped every process. Now, we efficiently formulate production plans, including auxiliary workstations. Plan's automatic updates are a game-changer, keeping all subsidiary processes informed.

Domen Škrbina
Head of Production Logistics at Kovis
marija-golja-testimonials-2

QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, intelligently optimizes the plan, and provides optimal suggestions and valuable insights for planners.​

Marija Golja
Production Planner at Kolektor
matjaz-roblek-01-1

QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines. It has seamlessly integrated into our ERP and MES system.​

Matjaž Roblek
Supply Chain Director at Domel

Our impact at a glance

founded
2018
implementations
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factories
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production lines
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KEY BENEFITS IN DISCRETE AND PROCESS MANUFACTURING

Maximizing Efficiency With
Realistic Predictions

Qlector LEAP is a production guiding solution built on our own proprietary machine learning technology. Unlike conventional approaches based on normatives, it provides realistic predictions of production times, inventory levels, and workforce schedule.
By creating a digital twin of production processes and material flows, Qlector LEAP runs numerous simulations, suggesting optimized production plans and workforce schedule based on your priorities.

50%

Increased planner
productivity

30%

Increased on-time
delivery

25%

Reduced organizational
downtime

10%

Reduced inventory
level

15%

time savings for logistic
personnel

8h/week

time saved for team
coordinators

2,5%

reduced inventory
level

20%

reduced work-in-progress
(WIP)

MODULAR AI SOLUTION

The Power of 3 Modules and 10
Advanced Features

Digital Twin Module

Data-driven digital twin of the factory. Master data management assistant. Robust anomaly detection.

Digital Twin Platform

Building and maintaining a scalable, data-driven digital twin of the factory using a knowledge graph of the entire production process. Our cognitive digital twin can understand, self-learn, and adapt to new real-world data.​

Master Data Management Supported by AI

Comparing datasets between theoretical norms (ERP) and real-time shop floor data (MES), identifying anomalies and discrepancies to improve the accuracy of master data. This ensures more realistic production schedules, leading to increased output.​

Data Anomaly detection

Identifying and addressing deviations from standard manufacturing processes with robust anomaly detection in real-world manufacturing capabilities and execution.​

Product Guiding Module

Sequencing of production orders. Scheduling workers. Realistic predictions- KPIs for different planning scenario.

Unified Dashboard for Production Guiding

AI-based predictive production guiding platform with unified dashboard connects different departments providing them with transparency and actionable insights. This intuitive tool facilitates communication, planning processes, material flow tacking, workforce scheduling etc.

Workforce scheduling

Building a data-driven digital twin of each worker based on their competences, limitations (including regulations), actual shop-floor performance, and availability. This ensures manufacturing companies to place the right people in the right positions, allowing the creation of optimized work schedules to maximize production efficiency. ​

LEARN MORE

Anomaly detection

Detecting anomalies in production line setups, realization, stock, and providing prediction-based insights.

KPIs Calculation & Forecast​

Calculating and comparing KPIs for different planning scenarios, including future forecasts.

Decision making

Improving the quality of decisions and selected plans through predictions based on historical data.

Production Optimization Module

Advanced planning and scheduling functionalities. Optimal supported decision-making with minimal human intervention.

Automatic Optimization

Automated sequencing integrates production and supply chain optimization to generate realistic scenarios​.

Adaptability

Providing predictions, simulations, insights, and alerts for unexpected events, enabling intelligent decision-making with minimal human intervention and proactive actions taken before unplanned events occur.

Digital Twin Module

Digital Twin Module

Data-driven digital twin of the factory. Master data management assistant. Robust anomaly detection.

Digital Twin Platform

Building and maintaining a scalable, data-driven digital twin of the factory using a knowledge graph of the entire production process. Our cognitive digital twin can understand, self-learn, and adapt to new real-world data.​

Master Data Management AI Assistant​

Comparing datasets between theoretical norms (ERP) and real-time shop floor data (MES), identifying anomalies and discrepancies to improve the accuracy of master data. This ensures more realistic production schedules, leading to increased output.​

Data Anomaly detection

Identifying and addressing deviations from standard manufacturing processes with robust anomaly detection in real-world manufacturing capabilities and execution.​

Product Guiding Module

Sequencing of production orders. Scheduling workers. Realistic predictions- KPIs for different planning scenario.

Unified Dashboard for Production Guiding

AI-based predictive production guiding platform with unified dashboard connects different departments providing them with transparency and actionable insights. This intuitive tool facilitates communication, planning processes, material flow tacking, workforce scheduling etc.

Workforce scheduling

Building a data-driven digital twin of each worker based on their competences, limitations (including regulations), actual shop-floor performance, and availability. This ensures manufacturing companies to place the right people in the right positions, allowing the creation of optimized work schedules to maximize production efficiency. ​

LEARN MORE

Anomaly detection

Detecting anomalies in production line setups, realization, stock, and providing prediction-based insights.

KPIs Calculation & Forecast​

Calculating and comparing KPIs for different planning scenarios, including future forecasts.

Decision making

Improving the quality of decisions and selected plans through predictions based on historical data.

Production Optimization Module

Advanced planning and scheduling functionalities. Optimal supported decision-making with minimal human intervention.

Automatic Optimization

Automated sequencing integrates production and supply chain optimization to generate realistic scenarios​.

Adaptability

Providing predictions, simulations, insights, and alerts for unexpected events, enabling intelligent decision-making with minimal human intervention and proactive actions taken before unplanned events occur.

Ready to solve your planning challenges?

Talk to an expert and explore the potential of Qlector LEAP on your shop floor.

Book a demo
testimonial-domen-skrbina-min

With QLECTOR LEAP, we have digitally mapped every process within our company, revolutionizing our operations. This allows us to swiftly and efficiently formulate our production plan, complete with auxiliary workstations. The true game-changer lies in the plan's automatic updates. Simultaneously, all subsidiary processes remain informed of any modifications

By bidding farewell to a multitude of Excel files once essential for production planning, we not only declutter but also reclaim valuable time. The era of manual updates is now behind us.
I wholeheartedly recommend Qlector Leap to those who have yet to establish a systematic production planning system and still rely on Microsoft programs. The tediousness of handling such files and their susceptibility to errors can now become a thing of the past

Domen Škrbina

Head of Production Logistics at Kovis

Kovis is an internationally innovative company for the development and production of high-quality components for the railway industry and various parts for other industrial sectors. The company has established itself internationally with the production of brake discs for all types of railway vehicles: from locomotives, trams, and metro lines to high-speed trains. In addition to the brake discs, Kovis is also the largest manufacturer of axle boxes for freight wagons in Europe.
Kovis turns good ideas into a safe and sustainable future.

marija-golja-testimonials-2

QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, optimizes the plan, and provides more optimal suggestions for planners and production.

The most useful functionalities include real-time inventory overview, scheduling of workers and tool changes, and a user-friendly experience for planners, who receive a Gantt chart and a real-time overview of weekly realization. Any changes made to the plan in SAP by the planner are immediately visible in LEAP, allowing us to see when we will have reconfigurations and reduces tool change time.
The condition for using QLECTOR LEAP is well-organized data. With this condition met, LEAP operates with great precision, which is why I would recommend it to other manufacturing companies.

Marija Golja

Production Planner at Kolektor

Kolektor is a global supplier that boasts a tradition of highly specialized industrial production. In almost 60 years of experience, the company became a global provider of mobility components and systems and has added programs outside the automotive industry in the process of diversification and globalization and has spread to other continents.
Kolektor is a synonym for credibility, trust, quality, and innovative products and services. The programs are managed in three strategic groups: Kolektor Mobility, Kolektor Technologies, and Kolektor Construction.

ingo-hild-testimonial-01

Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production

Ingo Hild

Plant Manager at ams OSRAM Group

ams OSRAM is a global leader in innovative light and sensor solutions, building on over a century of experience. Combining engineering expertise with global manufacturing, the company delivers groundbreaking applications that make the world safer, smarter, and more sustainable. Specializing in high-quality semiconductor-based light emitters, sensors, and software, ams OSRAM continues to push the boundaries in illumination, visualization, and sensing across diverse industries.

matjaz-roblek-01-1

QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines.

The results are currently evident in shorter inventory lead times for binding unfinished production and semi-finished goods, where we observe a 10% improvement. I would also highlight the expertise and agility of the Qlector team in terms of understanding and adapting to our production planning peculiarities. Domel follows modern trends in digitization, which is why QLECTOR LEAP seamlessly integrates into the ERP and MES system and is certainly one of the AI integrated APS solutions worth exploring.

Matjaž Roblek

Supply Chain Director at Domel

Domel is a global development supplier of electric motors, vacuum motors, blowers, and components. The company was founded in 1964 and has production facilities in Slovenia, Serbia and China. Their motors power over 300 million appliances in premium and consumer markets worldwide. Domel’s business processes employ high levels of technology, automation and robotisation, which form a basis for building competitiveness and excellence.