Activate a unique self-learning digital twin to empower your
manufacturing facilities with comprehensive insights,
forecasting abilities, and advanced production
optimization!
MODULAR AI SOLUTION
Building and maintaining a scalable, data driven digital twin of the factory using a knowledge graph of the entire production process. Our cognitive digital twin can understand, self-learn, and adapt to new real-world data.
Comparing datasets between theoretical norms (ERP) and real-time shop floor data (MES), identifying anomalies and discrepancies to improve the accuracy of master data. This ensures more realistic production schedules, leading to increased output.
Identifying and addressing deviations from standard manufacturing processes with robust anomaly detection in real-world manufacturing capabilities and execution.
AI-based predictive production guiding platform with unified dashboard connects different departments providing them with transparency and actionable insights. This intuitive tool facilitates communication, planning processes, material flow tacking, workforce scheduling etc.
Building a data-driven digital twin of each worker based on their competences, limitations (including regulations), actual shop-floor performance, and availability. This ensures manufacturing companies to place the right people in the right positions, allowing the creation of optimized work schedules to maximize production efficiency.
Detecting anomalies in production line setups, realization, stock, and providing prediction-based insights.
Calculating and comparing KPIs for different planning scenarios, including future forecasts.
Improving the quality of decisions and selected plans through predictions based on historical data.
Automated sequencing integrates production and supply chain optimization to generate realistic scenarios.
Providing predictions, simulations, insights, and alerts for unexpected events, enabling intelligent decision-making with minimal human intervention and proactive actions taken before unplanned events occur.
Data-driven digital twin of the entire factory.Master data management assistant. Robust anomaly detection.
Building and maintaining a scalable, data driven digital twin of the factory using a knowledge graph of the entire production process. Our cognitive digital twin can understand, self-learn, and adapt to new real-world data.
Comparing datasets between theoretical norms (ERP) and real-time shop floor data (MES), identifying anomalies and discrepancies to improve the accuracy of master data. This ensures more realistic production schedules, leading to increased output.
Identifying and addressing deviations from standard manufacturing processes with robust anomaly detection in real-world manufacturing capabilities and execution.
Sequencing of production orders. Scheduling workers. Realistic predictions- KPIs for different planning scenario.
AI-based predictive production guiding platform with unified dashboard connects different departments providing them with transparency and actionable insights. This intuitive tool facilitates communication, planning processes, material flow tacking, workforce scheduling etc.
Building a data-driven digital twin of each worker based on their competences, limitations (including regulations), actual shop-floor performance, and availability. This ensures manufacturing companies to place the right people in the right positions, allowing the creation of optimized work schedules to maximize production efficiency.
Detecting anomalies in production line setups, realization, stock, and providing prediction-based insights.
Calculating and comparing KPIs for different planning scenarios, including future forecasts.
Improving the quality of decisions and selected plans through predictions based on historical data.
Advanced planning and scheduling functionalities. Optimal supported decision-making with minimal human intervention.
Automated sequencing integrates production and supply chain optimization to generate realistic scenarios.
Providing predictions, simulations, insights, and alerts for unexpected events, enabling intelligent decision-making with minimal human intervention and proactive actions taken before unplanned events occur.
Key Benefits
QLECTOR LEAP acts as your reliable cognitive co-pilot, offering valuable prediction-based insights and guiding your decision-making processes. It ensures the continuous
and smooth operation of all your production processes.
INDUSTRIES WE SERVE
QLECTOR LEAP is a versatile solution trusted by leading players in diverse industries, including automotive, electronics, home appliances, chemical, food and beverage, and many others.
Testimonials
Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production.
With QLECTOR LEAP, we've digitally mapped every process. Now, we efficiently formulate production plans, including auxiliary workstations. Plan's automatic updates are a game-changer, keeping all subsidiary processes informed.
QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, intelligently optimizes the plan, and provides optimal suggestions and valuable insights for planners.
QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines. It has seamlessly integrated into our ERP and MES system.
With QLECTOR LEAP, we have digitally mapped every process within our company, revolutionizing our operations. This allows us to swiftly and efficiently formulate our production plan, complete with auxiliary workstations. The true game-changer lies in the plan's automatic updates. Simultaneously, all subsidiary processes remain informed of any modifications
By bidding farewell to a multitude of Excel files once essential for production planning, we not only declutter but also reclaim valuable time. The era of manual updates is now behind us.
I wholeheartedly recommend Qlector Leap to those who have yet to establish a systematic production planning system and still rely on Microsoft programs. The tediousness of handling such files and their susceptibility to errors can now become a thing of the past
Domen Škrbina
Head of Production Logistics at Kovis
Kovis is an internationally innovative company for the development and production of high-quality components for the railway industry and various parts for other industrial sectors. The company has established itself internationally with the production of brake discs for all types of railway vehicles: from locomotives, trams, and metro lines to high-speed trains. In addition to the brake discs, Kovis is also the largest manufacturer of axle boxes for freight wagons in Europe.
Kovis turns good ideas into a safe and sustainable future.
QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, optimizes the plan, and provides more optimal suggestions for planners and production.
The most useful functionalities include real-time inventory overview, scheduling of workers and tool changes, and a user-friendly experience for planners, who receive a Gantt chart and a real-time overview of weekly realization. Any changes made to the plan in SAP by the planner are immediately visible in LEAP, allowing us to see when we will have reconfigurations and reduces tool change time.
The condition for using QLECTOR LEAP is well-organized data. With this condition met, LEAP operates with great precision, which is why I would recommend it to other manufacturing companies.
Marija Golja
Production Planner at Kolektor
Kolektor is a global supplier that boasts a tradition of highly specialized industrial production. In almost 60 years of experience, the company became a global provider of mobility components and systems and has added programs outside the automotive industry in the process of diversification and globalization and has spread to other continents.
Kolektor is a synonym for credibility, trust, quality, and innovative products and services. The programs are managed in three strategic groups: Kolektor Mobility, Kolektor Technologies, and Kolektor Construction.
Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production
Ingo Hild
Plant Manager at ams OSRAM Group
ams OSRAM is a global leader in innovative light and sensor solutions, building on over a century of experience. Combining engineering expertise with global manufacturing, the company delivers groundbreaking applications that make the world safer, smarter, and more sustainable. Specializing in high-quality semiconductor-based light emitters, sensors, and software, ams OSRAM continues to push the boundaries in illumination, visualization, and sensing across diverse industries.
QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines.
The results are currently evident in shorter inventory lead times for binding unfinished production and semi-finished goods, where we observe a 10% improvement. I would also highlight the expertise and agility of the Qlector team in terms of understanding and adapting to our production planning peculiarities. Domel follows modern trends in digitization, which is why QLECTOR LEAP seamlessly integrates into the ERP and MES system and is certainly one of the AI integrated APS solutions worth exploring.
Matjaž Roblek
Supply Chain Director at Domel
Domel is a global development supplier of electric motors, vacuum motors, blowers, and components. The company was founded in 1964 and has production facilities in Slovenia, Serbia and China. Their motors power over 300 million appliances in premium and consumer markets worldwide. Domel’s business processes employ high levels of technology, automation and robotisation, which form a basis for building competitiveness and excellence.