MANUFACTURING DIGITALIZATION

Industries We Serve

QLECTOR LEAP provides a seamless integration of cutting-edge technologies, such as artificial intelligence, machine learning and digital twins, to tackle manufacturing challenges across different industries.

Discrete Manufacturing

Discrete manufacturing is the art of turning raw materials into precision-crafted products, where each step is a carefully orchestrated dance of innovation and accuracy.

The future of automotive manufacturing envisions AI and customization as key players. Flexible production and predictive maintenance are on the horizon, marking a transformative era of innovation in vehicle production.

Reliability

The automotive industry, being on the pioneering forefront of optimization, is guided by strict quality and safety standards, as well as delivery deadlines and penalties for delays. Any last-minute change needs to be mitigated as soon as possible and as efficiently as possible to prevent negative consequences

 

Quality & Sustainability

While the automotive industry has made significant progress in reducing physically demanding and health-damaging work for its employees, there is still much to be accomplished in the areas of planning and quality assurance.

 

Challenges​

Solution​

Benefits

Time Savings

Achieve time savings of 1 day/week for planners and team coordinators.

Tool Readiness

Ensure timely readiness for tool changes.

OEE Increase

Experience a 5% increase in Overall Equipment Effectiveness (OEE).

Comprehensive Insights

Attain comprehensive insights into lines, materials, cycle times, and delivery estimates.

Implemented Modules

Digital Twin Platform

Data-driven digital twin of the entire factory. Master data management assistant. Robust anomaly detection.

Production Guiding

Sequencing of production orders. Scheduling workers. Predictions. KPI’s for different planning scenarios.

Optimization

Advanced Planning and Scheduling functionalities. Optimal decisions without human assistance.

Digitalization in the electronics industry is driving more efficient and customized processes. Manufacturing sites are leveraging AI and automation to streamline production, enhancing process control and transparency. Predictive maintenance is also improving workflows and reducing unscheduled downtime.

Variability:

The electronics manufacturing industry is facing many challenges that require optimization. These obstacles include handling smaller orders, a diverse range of product types and series, specific and customized orders for each client, tight production deadlines, and last-minute changes to input materials. The ability to adapt to these changes is crucial.

Agility:

Given the frequent last-minute changes in production, the role of the production planner bears the most pressure. They serve as the central hub for all material and work processes leading up to order delivery. Any delays in materials, workforce availability, tooling, services, or changes to the order must be effectively managed by the planner.

Challenges​

Solution​

Benefits

Time Savings

Achieve a minimum of one day per week in time savings for planners and team coordinators.

Tool Preparation

Ensure on time tool preparation for changes.

Comprehensive Insights

Gain comprehensive insights into new series, tools, lines, materials, cycle times, and delivery estimates.

Streamlined Overview

Gain a transparent and consolidated overview of the entire value stream, including ERP, MES, and HR.

Implemented Modules

Digital twin platform

Data-driven digital twin of the entire factory. Master data management assistant. Robust anomaly detection.

Production Guiding

Sequencing of production orders. Scheduling workers. Predictions. KPI’s for different planning scenarios

Optimization

Advanced Planning and Scheduling functionalities. optimal decisions without human assistance.

Digitization is revolutionizing home appliance manufacturing, streamlining production through AI-driven automation, improving quality control with data insights, and ensuring reliability through predictive maintenance.

Agility:

The home appliances industry represents discrete manufacturing, with many separately produced parts. Any changes or delays in delivery dates, tools, or workforce availability can impact an entire production series. The industry is experiencing growing customization demands in its portfolio, coupled with shortened product life cycles, making swift responses to changes imperative.

Challenges​

Solution​

Benefits

Increased planner productivity.

Improved asset utilization.

Improved inventory turnover.

Reduced organizational downtime.

Implemented Modules

Digital Twin Platform

Data-driven digital twin of the entire factory. Master data management assistant. Robust anomaly detection.

Production Guiding

Sequencing of production orders. Scheduling workers. Predictions. KPI’s for different planning scenarios.

Optimization

Advanced Planning and Scheduling functionalities. Optimal decisions without human assistance.

Innovative Impact

Client Success Stories

ingo hild testimonial 01 production planning scheduling

Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production.

ingo-hild-testimonial-01

Ingo Hild
Plant Manager at ams OSRAM Group

marija golja testimonials 1 production planning scheduling

QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, intelligently optimizes the plan, and provides optimal suggestions and valuable insights for planners.

marija-golja-testimonials

Marija Golja
Production Planner at Kolektor

matjaz roblek 01 production planning scheduling

QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines. It has seamlessly integrated into our ERP and MES system.

matjaz-roblek-01

Matjaž Roblek
Supply Chain Director at Domel

testimonial domen skrbina min production planning scheduling

With QLECTOR LEAP, we've digitally mapped every process. Now, we efficiently formulate production plans, including auxiliary workstations. Plan's automatic updates are a game-changer, keeping all subsidiary processes informed.

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Domen Škrbina
Head of Production Logistics at Kovis

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