QLECTOR LEAP Workshop #1: How to build the foundation for a successful AI implementation in manufacturing?

Share On

Web small 1068x638

To help QLECTOR LEAP users prepare for their implementation and get the most out of the solution at every stage of the process, the QLECTOR team organizes a series of workshops. Dedicated to building a QLECTOR LEAP community, here the users share their expectations, good practices, learn from others, and get informed about new features and functionalities. We opened the conversation with the question “How to prepare well for the implementation and ensure adequate data quality?”. At the workshop we were joined by QLECTOR LEAP users and implementation teams from Domel, Kolektor, ETI, Unior and ETA Cerkno.

Preparation for implementation

The implementation of AI solutions in production can be sold as a no-brainer, but in reality, the management, plant manager and other production planning experts have to consider how they will approach digital transformation, what problems do they want to solve, what will be their markers of success, what are the desired results and how it will affect their organization. Dr. Tomaž Šuklje, Head of Business Development at QLECTOR emphasized that “Implementing AI is a path, not a measure”. He pointed out that AI helps to break data silos that are created through separate data generation processes, such as ERP, MES, PLC and SCADA, and consolidate them on time and context level. But, for a successful implementation process of AI, the organization needs to do their part, prepare accurate data, plan and define the necessary organizational roles and changes, changes in processes and set new KPIs.

QLECTOR LEAP: Partner on your journey

Every company carries its own unique set of challenges, stemming from their history, industry, processes, capacities and workforce. Here, the QLECTOR LEAP team is dedicated to help and facilitate the organizations through the process, especially the backbone of the digitisation process, the IT department. Even though the decision for the digital transformation is made on the part of a management with a vision, it is the IT department that gains a larger role in the organization. At the workshop, Maja Škrjanc, CPO at QLECTOR presented the implementation of AI systems in practice, focused on opportunities and pitfalls, and Danijel Žagar, Customer Success at QLECTOR presented new features that the clients will be using in the near future.

Benefits in numbers

First users are already measuring the benefits and improvements in their productivity and inventory capacities. The first is seen in a 50% increase in planner productivity, 5-12% improvement in asset utilization, 30% increase in on-time delivery to the client, 15% savings in time for logistics personnel, 1 day a week of time saved for the team coordinator, by 25% reduced downtime, and overall reduction of errors. Inventory management is better with a WIP reduced by 20%, reduced inventory level by 2,5% and shorter time on assembly lines by 10%.

The start of the QLECTOR LEAP community

No matter how alluring the numbers, the path of digital transformation cannot be told through them alone. To dive into this subject deeper we were joined by dr. Matjaž Roblek, Director of Supply Chain at Domel, with the story of implementation of QLECTOR LEAP at one of their manufacturing sites. He explained the decision making process before the implementation, the process of preparing the manufacturing site and team, the changes they needed to make and the first fruits of their labor. The workshop was concluded by the user stories from our clients, who are in various stages of implementation of LEAP. They all shared the belief that by going through a digital transformation the company will gain competitive advantage in being aware of its capabilities and drawbacks. By complete transparency, they become ready to respond to changes quickly and accurately. They agreed that events like these are beneficial in supporting them through the process and learning from each other.

If you are interested in what our next workshop topic will be, follow us for more news on our LinkedIn page.

Read more articles

Completion of the JUMP Digital Transformation Project

Unlocking the Power of Real-Time Data for Informed Decision-Making

QLECTOR LEAP Workshop #1

testimonial-domen-skrbina-min

With QLECTOR LEAP, we have digitally mapped every process within our company, revolutionizing our operations. This allows us to swiftly and efficiently formulate our production plan, complete with auxiliary workstations. The true game-changer lies in the plan's automatic updates. Simultaneously, all subsidiary processes remain informed of any modifications

By bidding farewell to a multitude of Excel files once essential for production planning, we not only declutter but also reclaim valuable time. The era of manual updates is now behind us.
I wholeheartedly recommend Qlector Leap to those who have yet to establish a systematic production planning system and still rely on Microsoft programs. The tediousness of handling such files and their susceptibility to errors can now become a thing of the past

Domen Škrbina

Head of Production Logistics at Kovis

Kovis is an internationally innovative company for the development and production of high-quality components for the railway industry and various parts for other industrial sectors. The company has established itself internationally with the production of brake discs for all types of railway vehicles: from locomotives, trams, and metro lines to high-speed trains. In addition to the brake discs, Kovis is also the largest manufacturer of axle boxes for freight wagons in Europe.
Kovis turns good ideas into a safe and sustainable future.

marija-golja-testimonials-2

QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, optimizes the plan, and provides more optimal suggestions for planners and production.

The most useful functionalities include real-time inventory overview, scheduling of workers and tool changes, and a user-friendly experience for planners, who receive a Gantt chart and a real-time overview of weekly realization. Any changes made to the plan in SAP by the planner are immediately visible in LEAP, allowing us to see when we will have reconfigurations and reduces tool change time.
The condition for using QLECTOR LEAP is well-organized data. With this condition met, LEAP operates with great precision, which is why I would recommend it to other manufacturing companies.

Marija Golja

Production Planner at Kolektor

Kolektor is a global supplier that boasts a tradition of highly specialized industrial production. In almost 60 years of experience, the company became a global provider of mobility components and systems and has added programs outside the automotive industry in the process of diversification and globalization and has spread to other continents.
Kolektor is a synonym for credibility, trust, quality, and innovative products and services. The programs are managed in three strategic groups: Kolektor Mobility, Kolektor Technologies, and Kolektor Construction.

ingo-hild-testimonial-01

Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production

Ingo Hild

Plant Manager at ams OSRAM Group

ams OSRAM is a global leader in innovative light and sensor solutions, building on over a century of experience. Combining engineering expertise with global manufacturing, the company delivers groundbreaking applications that make the world safer, smarter, and more sustainable. Specializing in high-quality semiconductor-based light emitters, sensors, and software, ams OSRAM continues to push the boundaries in illumination, visualization, and sensing across diverse industries.

matjaz-roblek-01-1

QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines.

The results are currently evident in shorter inventory lead times for binding unfinished production and semi-finished goods, where we observe a 10% improvement. I would also highlight the expertise and agility of the Qlector team in terms of understanding and adapting to our production planning peculiarities. Domel follows modern trends in digitization, which is why QLECTOR LEAP seamlessly integrates into the ERP and MES system and is certainly one of the AI integrated APS solutions worth exploring.

Matjaž Roblek

Supply Chain Director at Domel

Domel is a global development supplier of electric motors, vacuum motors, blowers, and components. The company was founded in 1964 and has production facilities in Slovenia, Serbia and China. Their motors power over 300 million appliances in premium and consumer markets worldwide. Domel’s business processes employ high levels of technology, automation and robotisation, which form a basis for building competitiveness and excellence.