Industry 4.0: improving with predictive capacity

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Progress is driven by constantly asking what can be done to improve the existing situation. At QLECTOR we work hard to help our clients answer this question proactively by offering predictive capabilities built into QLECTOR LEAP platform.

In previous posts we discussed the importance of visibility and transparency: real-time information about our factory helps us have a clear picture of ongoing processes and operations. Based on timely and accurate information we can better understand pain points affecting overall performance and draw strategies to solve them. Adding predictive capacity, we are also able to anticipate events before they happen and plan ahead of time to avoid potential issues.

Some examples of such predictive capacity are the ability to project manufacturing delays and associated uncertainty as well as to understand how new configurations may affect those projections. Collected information is used to perform simulations and provide insights on which workers should be engaged and for how long to meet the deadlines. The planner will evaluate if the deadline can be extended or a new shift shall be introduced as well as if work needs to be done over weekends. In the future, this decision could be learned by the platform to automatically suggest the best route to follow based on a planner’s past decisions in similar situations.

Another case would be the case of demand forecasting, which impacts decisions on what goods to buy, resources planning as well as stocks of produced goods. Current demand forecasting is usually done by logisticians who keep track of clients and demanded goods and do their best to take into consideration their requirements and context to understand how demand will behave. But humans cannot take into account infinite variables and require much time to gain experience and drive better results. This process can be accelerated with AI models that leverage visibility into processes, buyer’s status and general context and learn from historic records in short time delivering results as good as proficient logisticians. Ideally, we should assist logisticians in providing a short explanation for each case, which will help to understand the rationale behind the prediction and decide if shall be trusted or adjusted with certain criteria.

Predictive capacity can be applied to almost any domain: from early issues detection at the machine level to perform early maintenance and avoid downtimes in identifying risky buyers who may not honor payments.

If these cases sound useful to you or you are just curious how QLECTOR LEAP can help on your Industry 4.0 journey, drop us an email — we will be happy to hear from you!

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Elevate Your SAP with QLECTOR LEAP

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With QLECTOR LEAP, we have digitally mapped every process within our company, revolutionizing our operations. This allows us to swiftly and efficiently formulate our production plan, complete with auxiliary workstations. The true game-changer lies in the plan's automatic updates. Simultaneously, all subsidiary processes remain informed of any modifications

By bidding farewell to a multitude of Excel files once essential for production planning, we not only declutter but also reclaim valuable time. The era of manual updates is now behind us.
I wholeheartedly recommend Qlector Leap to those who have yet to establish a systematic production planning system and still rely on Microsoft programs. The tediousness of handling such files and their susceptibility to errors can now become a thing of the past

Domen Škrbina

Head of Production Logistics at Kovis

Kovis is an internationally innovative company for the development and production of high-quality components for the railway industry and various parts for other industrial sectors. The company has established itself internationally with the production of brake discs for all types of railway vehicles: from locomotives, trams, and metro lines to high-speed trains. In addition to the brake discs, Kovis is also the largest manufacturer of axle boxes for freight wagons in Europe.
Kovis turns good ideas into a safe and sustainable future.

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QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, optimizes the plan, and provides more optimal suggestions for planners and production.

The most useful functionalities include real-time inventory overview, scheduling of workers and tool changes, and a user-friendly experience for planners, who receive a Gantt chart and a real-time overview of weekly realization. Any changes made to the plan in SAP by the planner are immediately visible in LEAP, allowing us to see when we will have reconfigurations and reduces tool change time.
The condition for using QLECTOR LEAP is well-organized data. With this condition met, LEAP operates with great precision, which is why I would recommend it to other manufacturing companies.

Marija Golja

Production Planner at Kolektor

Kolektor is a global supplier that boasts a tradition of highly specialized industrial production. In almost 60 years of experience, the company became a global provider of mobility components and systems and has added programs outside the automotive industry in the process of diversification and globalization and has spread to other continents.
Kolektor is a synonym for credibility, trust, quality, and innovative products and services. The programs are managed in three strategic groups: Kolektor Mobility, Kolektor Technologies, and Kolektor Construction.

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Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production

Ingo Hild

Plant Manager at ams OSRAM Group

ams OSRAM is a global leader in innovative light and sensor solutions, building on over a century of experience. Combining engineering expertise with global manufacturing, the company delivers groundbreaking applications that make the world safer, smarter, and more sustainable. Specializing in high-quality semiconductor-based light emitters, sensors, and software, ams OSRAM continues to push the boundaries in illumination, visualization, and sensing across diverse industries.

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QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines.

The results are currently evident in shorter inventory lead times for binding unfinished production and semi-finished goods, where we observe a 10% improvement. I would also highlight the expertise and agility of the Qlector team in terms of understanding and adapting to our production planning peculiarities. Domel follows modern trends in digitization, which is why QLECTOR LEAP seamlessly integrates into the ERP and MES system and is certainly one of the AI integrated APS solutions worth exploring.

Matjaž Roblek

Supply Chain Director at Domel

Domel is a global development supplier of electric motors, vacuum motors, blowers, and components. The company was founded in 1964 and has production facilities in Slovenia, Serbia and China. Their motors power over 300 million appliances in premium and consumer markets worldwide. Domel’s business processes employ high levels of technology, automation and robotisation, which form a basis for building competitiveness and excellence.