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Process Manufacturing

USE CASES IN PROCESS MANUFACTURING

Real stories,
superior productivity

This is how our customers excel in process manufacturing with Qlector LEAP, making everyone’s life on the shop floor easier.

PROCESS MANUFACTURING

Elimination of 11 Excel Sheets and 10% Optimization of Total Production Time

Challanges

Manual search for available production capacities | Manual planning of production lines in the ERP system | Manual data entry into 11 Excel files | Manual scheduling of individual tasks across work centers | Delays and long delivery timelines

Benefits

  • 100%  time saved in the workplace
  • Optimized production time by  10%
  • Created more realistic planning scenarios
Discover how Qlector LEAP successfully digitalized scheduling for all machining operations, eliminating the use of Excel files for a leading European discrete railway manufacturer with over 400 employees and €110 million in revenue.

PROCESS MANUFACTURING | FOOD & BEVERAGE INDUSTRY

Achieving a 5% Increase in OEE for an Austrian Food & Beverage Supplier

Challanges

Last-minute order changes led to inefficiency | Scheduling was hindered by bottlenecks | Failed attempt to digitize scheduler knowledge increased company risk, highlighting the need for a more robust solution


Benefits

  • Extended scheduling horizon by  3 days
  • 1-2 days  saved in planning
  • 5%  increase in Overall Equipment Effectiveness (OEE)
Discover how Qlector LEAP helped a food and beverage manufacturer with 9.000 employees and 14 production lines overcome scheduling and planning challenges, boosting production efficiency.

PROCESS MANUFACTURING I CHEMICAL INDUSTRY

Implementing Fast “What-If” Predictive Simulations at Paint Producer’s Plants

Challanges

Inefficient schedules caused frequent issues | Manual scheduling was time-consuming and error-prone | Complex product levels made planning difficult | Knowledge bottlenecks posed continuity risks | Seasonal fluctuations complicated resource and stock…


Benefits

  • 50%  Significant Time Savings
  • 20%  Decrease in organizational downtimes
  • Moving from daily to weekly scheduling
Discover how Qlector LEAP improved production efficiency and reduced downtime for a paint manufacturer with 460 employees and 31 production lines of varying batch sizes.

Testimonials

Hear what our clients say

ingo-hild-testimonial-01

Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production.

Ingo Hild
Plant Manager at ams OSRAM Group
testimonial-domen-skrbina-min

With QLECTOR LEAP, we've digitally mapped every process. Now, we efficiently formulate production plans, including auxiliary workstations. Plan's automatic updates are a game-changer, keeping all subsidiary processes informed.

Domen Škrbina
Head of Production Logistics at Kovis
marija-golja-testimonials-2

QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, intelligently optimizes the plan, and provides optimal suggestions and valuable insights for planners.​

Marija Golja
Production Planner at Kolektor
matjaz-roblek-01-1

QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines. It has seamlessly integrated into our ERP and MES system.​

Matjaž Roblek
Supply Chain Director at Domel

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testimonial-domen-skrbina-min

With QLECTOR LEAP, we have digitally mapped every process within our company, revolutionizing our operations. This allows us to swiftly and efficiently formulate our production plan, complete with auxiliary workstations. The true game-changer lies in the plan's automatic updates. Simultaneously, all subsidiary processes remain informed of any modifications

By bidding farewell to a multitude of Excel files once essential for production planning, we not only declutter but also reclaim valuable time. The era of manual updates is now behind us.
I wholeheartedly recommend Qlector Leap to those who have yet to establish a systematic production planning system and still rely on Microsoft programs. The tediousness of handling such files and their susceptibility to errors can now become a thing of the past

Domen Škrbina

Head of Production Logistics at Kovis

Kovis is an internationally innovative company for the development and production of high-quality components for the railway industry and various parts for other industrial sectors. The company has established itself internationally with the production of brake discs for all types of railway vehicles: from locomotives, trams, and metro lines to high-speed trains. In addition to the brake discs, Kovis is also the largest manufacturer of axle boxes for freight wagons in Europe.
Kovis turns good ideas into a safe and sustainable future.

marija-golja-testimonials-2

QLECTOR LEAP has enabled significant progress in production plan optimization, as it learns from historical data, optimizes the plan, and provides more optimal suggestions for planners and production.

The most useful functionalities include real-time inventory overview, scheduling of workers and tool changes, and a user-friendly experience for planners, who receive a Gantt chart and a real-time overview of weekly realization. Any changes made to the plan in SAP by the planner are immediately visible in LEAP, allowing us to see when we will have reconfigurations and reduces tool change time.
The condition for using QLECTOR LEAP is well-organized data. With this condition met, LEAP operates with great precision, which is why I would recommend it to other manufacturing companies.

Marija Golja

Production Planner at Kolektor

Kolektor is a global supplier that boasts a tradition of highly specialized industrial production. In almost 60 years of experience, the company became a global provider of mobility components and systems and has added programs outside the automotive industry in the process of diversification and globalization and has spread to other continents.
Kolektor is a synonym for credibility, trust, quality, and innovative products and services. The programs are managed in three strategic groups: Kolektor Mobility, Kolektor Technologies, and Kolektor Construction.

ingo-hild-testimonial-01

Qlector's software optimizes production planning in a simple, intuitive way and opens up new optimization options in a simple form thanks to the AI algorithms and various evaluations and reports. A must for modern production

Ingo Hild

Plant Manager at ams OSRAM Group

ams OSRAM is a global leader in innovative light and sensor solutions, building on over a century of experience. Combining engineering expertise with global manufacturing, the company delivers groundbreaking applications that make the world safer, smarter, and more sustainable. Specializing in high-quality semiconductor-based light emitters, sensors, and software, ams OSRAM continues to push the boundaries in illumination, visualization, and sensing across diverse industries.

matjaz-roblek-01-1

QLECTOR LEAP has enabled the automation of planners' work, faster response to changes in production planning, and management of a larger number of machines.

The results are currently evident in shorter inventory lead times for binding unfinished production and semi-finished goods, where we observe a 10% improvement. I would also highlight the expertise and agility of the Qlector team in terms of understanding and adapting to our production planning peculiarities. Domel follows modern trends in digitization, which is why QLECTOR LEAP seamlessly integrates into the ERP and MES system and is certainly one of the AI integrated APS solutions worth exploring.

Matjaž Roblek

Supply Chain Director at Domel

Domel is a global development supplier of electric motors, vacuum motors, blowers, and components. The company was founded in 1964 and has production facilities in Slovenia, Serbia and China. Their motors power over 300 million appliances in premium and consumer markets worldwide. Domel’s business processes employ high levels of technology, automation and robotisation, which form a basis for building competitiveness and excellence.